Filtration Solutions, Inc. - Coolant Recycling System

CRS - Coolant Recycling System

The Right System For Coolant Recycling

The CRS filtration system is designed to recycle machine coolant and industrial process fluids. The system removes suspended solids, emulsified and free tramp oil, and bacteria from coolants while maintaining the integrity of the coolants for reuse.

Suitable Applications Include:

Machine coolant recycling
Metal Working: cutting, grinding, drilling and tapping, and stamping fluids used in manufacturing operations.
Steel and Tube Mills: rolling, forming, and drawing fluids used as coolants for ferrous and non-ferrous operations.
Rinse or washdown water recycling
Scrub or mop water recycling
Cooling tower water recycling
Aqueous cleaner recycling for parts washing

CRS

Features:	Benefits:
Advanced Membrane Technology	Removes suspended solids, emulsified and free tramp oil, and bacteria with a single pass Ideal for recycling soluble, semi-synthetic, and synthetic coolants Resists oil fouling Provides high/stable output over the life of the membrane
Solvent Resistant Membrane	Compatible with most hydrocarbons, free oils, acids, and the expansive class of polar organic solvents used in many industrial plants, the Super Hydrophilic membrane can operate at temperatures up to 170° F and is stable through a broad pH range from 2 to 12
Portable System	Able to be moved from one location to another in order to recondition multiple tanks/batches
Automated Operation	Reduces maintenance Monitors system performance automatically
High Performance Self-Contained Design	Cost Effective Simple operation
Significant Operational Cost Savings	Reduces coolant usage up to 95% Improves machine parts quality and reduces parts rework Reduces tooling costs
Reduces Wastewater Volume by 95%	Keeps waste hauling charges down

Recycle Cleaners and Coolants On-line!

FSI's CRS Systems are based on advanced membrane technology. The coolant reconditioning process is accomplished using a proprietary membrane. These systems are specially designed to recycle metal working fluids, aqueous cleaners, and coolants on-line, reducing waste costs by simultaneously removing and concentrating the oil and dirt from the process fluid sump. These systems eliminate the down time resulting from frequent cleaner or coolant replacement and significantly reduce the volume of fluid used. More importantly, recycling improves the quality and consistency of finished parts by keeping these fluids clean.

Standard Systems

Filtration Solutions, Inc. offers the following standard coolant recycling systems with automatic or manual controls. FSI also provides customized filtration systems to meet the specific needs of our customers.

System	Capacity	System	Capacity
CRS-50	50 Gallons/Day	CRS-3000	3000 Gallons/Day
CRS-150	150 Gallons/Day	CRS-4500	4500 Gallons/Day
CRS-300	300 Gallons/Day	CRS-6000	6000 Gallons/Day
CRS-750	750 Gallons/Day	CRS-9000	9000 Gallons/Day
CRS-1500	1500 Gallons/Day	CRS-15000	15000 Gallons/Day

CRS Filtration Systems Save You Money!

Systems pay for themselves in months, not years.

Example: CNC Machine Coolant Recycling Application
Costs Without Coolant Recycling
Size of coolant sump	200 Gallons
Dump frequency of your coolant	1 month
Coolant added to sump	20%
Coolant price	$13.50/gallon
Coolant cost per year	$6,480/year
Gallons of wastewater generated	2400 gallons/year
Cost of hauling waste	$1/gallon
Cost per year for wastewater disposal	$2,400/year
Total cost of coolant (new coolant and waste disposal) per year without counting labor	$8,800/year

Costs With Coolant Recycling Using CRS System
Dump frequency of your coolant	Never
Coolant added to sump due to parts drag	5 gallons/year
Coolant cost per year	$67.50/year
Gallons of wastewater generated	10 gallons/year
Cost per year for wastewater disposal	$10/year
Total cost of coolant (new coolant and waste disposal) per year without counting labor	$77.50/year

CRS System Capital Cost	$5,850
Payback in months	8 months